NATURTRAY is a laminate combining paper and rigid film. Designed to be used as a base web, it is thermoformable up to 15 mm.
It comes in a wide variety of paper finishes, can be printed with flexography, offset and digital techniques, and allows customisation of weight and microns.
Properties:
High barrier and available without barrier too. Rigidity, resistance and MAP.
Peelability can be added.
Applications:
Trays for many products, including cold cuts, sliced cheese and sliced meats.
Une gamme complète de cartons laminées et imprimés. Plaques, disques, assiettes et plateaux carton, en or, argent ou les couleurs demandées par le client, comme le noir, verd... Couleurs d'or et d'argent peuvent être métallisées ou non métallisées, pour éviter les problèmes causés par des particules métalliques dans les détecteurs de métaux.
Possibilité d´imprimer, thermoformer et adapter le disque, assiette ou plateaux.
CLEANLY DOSES AND INJECTS FOOD MASSES OF DIFFERENT DENSITIES AND CHARACTERISTICS: viscous, liquid, soft, creamy, dense, sugary, etc. THE MIXTURE CAN HAVE SOLID PARTICLES INCORPORATED.
For small and medium productions, although they can also be integrated into a working line or conveyor to achieve a higher degree of automation.
IDEAL FOR DISPENSING PRODUCTS SUCH AS: muffins, plum-cakes, tartlets, custards, jams, sauces, fruit fillings, delicate fillings such as mousse, salad dressings, soups, Russian salad, creams with cereals, dairy products, etc.
A WIDE RANGE OF ACCESSORIES AND DOSING OUTPUTS provide versatility when working with different products efficiently: mould conveyor, hose and hand gun, transfer pump, rotary cutting gun, injector nozzles, elevator, etc., elements that will make your work more precise.
PRODUCTO:
•Lasaña con sus respectivas capas de pasta, boloñesa, bechamel y queso por encima.
•Dos tamaños de producto.
CARACTERÍSTICAS DE LAS MÁQUINAS:
•Tres zonas diferenciadas conectadas por cintas transportadoras:
oZona de corte de la lámina de pasta, colocada por los operarios en los moldes.
oZona de dosificado con cinco dosificadoras polivalentes, situadas de forma alternada para aplicar las diferentes capas de la lasaña. De dosis volumétrica, equipadas con servomotor para una dosis homogénea.
o Zona de dosificado del queso hilado.
•Desde el cuadro de mandos y mediante pantalla táctil configuramos las velocidades y aceleraciones de cada cinta para cumplir con la producción deseada.
VENTAJAS
•Producción automatizada para elaboraciones de gran volumen.
•Se completan todas las elaboraciones en un espacio reducido.
•Toda la línea se desmonta fácilmente para una limpieza fácil y efectiva, y sus componentes son aptos para la limpieza con agua a presión.
Producción aproximada: :250-1450 lasañas por hora, según tamaño.
PRODUCT TO BE DOSED
-Rice with hot milk at 70-80 ºC (liquid with solids).
Chips at 70-80 ºC.
-Neither of the two products can drip after dosing so as not to dirty the edge of the container.
-Moulds of different diameters placed on a tray.
MACHINE CHARACTERISTICS
-Dosing machine with conveyor for trays with 4 outlets.
-Option of cancelling each of the outlets as required.
-Possibility of modifying the distance between centres to adapt to the mould.
-Nozzle with anti-drip system.
-The operator places the tray with moulds at the beginning of the conveyor and picks it up full at the end.
-Faster and more uniform production.
-Easy product changeover.
-Removable head for complete cleaning and disinfection.
ADVANTAGES
-Improved dosing and production optimisation.
-Faster and more uniform product.
-Easy product changeover.
-Improved ergonomics for the operator.
CHARACTERISTICS OF THE MACHINE
-The characteristic of the product, a doughnut with a hole in the centre, requires a distributed dosage in the mould.
Each nozzle has a shower-shaped adapter, so that the dose is distributed in the mould.
-The dosing nozzles are adapted to the mould dimensions.
-Six doughnuts are dosed into each tray.
-Smooth conveyor belt on which the silicone trays are manually placed. Guides place the trays in the correct position.
-The belt must be kept clean during production, so a scraper is included at the end of the belt to clean any remaining dough.
ADVANTAGES
-Speed and increase in production, up to six times more.
-Uniformity in dosing.
-Removable head for complete cleaning and disinfection. We also avoid the staining of the trays and their subsequent cleaning.
-The operator places the trays at the beginning of the conveyor and collects them full at the end.
Rclosing Efficient is a flexible high-barrier laminate with properties that permit re-closure. It is used as a lid for trays principally made from our APET EFFICIENT material. The laminate is characterised by being more sustainable than others as it is thinner and contains no chlorine products. In a triple complex it is available from 75 microns.
Rclosing Efficient ensures the lid falls smoothly and firmly onto the tray so that the packet is re-closed and the preservation time increases during the established consumption period. As with previous openings, it ensures the re-closure is uniform.
It can be made with transparent, white and metallic complexes.
-INJECTOR MACHINE FOR FILLING cream, chocolate, jam, marmalade, dulce de leche, etc. into muffins, muffins, croissants and other bakery products in the same baking tray, avoiding unnecessary handling of the product.
-Exact and easily adjustable volumetric dosage.
-It replaces manual filling processes with great advantage: it is faster, more comfortable, more precise, it does not damage the dough, the machine does not drip and the trays do not get dirty.
It turns a slow process into a semi-automatic process.
-By simply placing your foot on the electric pedal, we fill a row of muffins in the tray.
-The tray feed is manual.
-It can be cleaned in one minute and takes up minimal space.
Single-faced corrugated paper, produced to each customer's specifications and demands. Suitable for food contact, to be used to wrap delicate foods like cookies and pastries. This product can be manufactured with anti-grease white or brown paper.
It can be produced die-cut or with creasings, in a range of shapes, or sold by the roll, in a range of widths, starting from 100 mm.
Produced in several colours and flutings, you can download our pdf brochure to learn more about product specifications.
Width in roll:From 100 mm
Fluting:E (1.5 mm) or B (3 mm)
Paper:White/brown, antigrease
CHARACTERISTICS OF THE MACHINES:
-Production line consisting of six stations:
oTray loader.
oContainer dispenser.
oCandy dispenser.
oCooling tunnel.
oCustard dosing unit.
oThermosealing unit.
-At the beginning of the line we manually place the trays in the loader.
-In the next module, the dispenser automatically places the flan containers in the different positions of the tray.
-The next unit is a dosing unit with which the caramel is dosed at a temperature of 170°C.
-The trays pass through a tunnel with several fans to cool the caramel.
-Afterwards we dose the custard.
-Finally the unit for thermo-sealing the containers.
ADVANTAGES:
-Automated production for high volume production.
-Six preparations are completed in a reduced space.
-Safety in the work process.
Units to apply topping such as chocolate pieces, sugar, peanuts, hazelnuts, grated coconut, almonds and granules on the already dosed product.
-Very flexible machine, adapts to all types of topping. It works multi-product.
-The topping is deposited in an outlet hopper and moves along a belt until it falls through funnels and remains on top of the product. A screed would maintain a homogeneous measure of the product on the belt. This system favours the regular depositing of the fragments throughout the product. Adjustable output speed and product flow.
-There are 3 ways to adjust the dosage:
-By the flusher to the deposit (mechanical).
-By the speed of the belt with sugar (electronic).
-By time of movement of the belt.
-Modifications can be made by touch screen with different programmes depending on the product.
-Machine that works as an independent unit. A conveyor is added and it works autonomously.
PRODUCT:
-Lasagne with respective layers of pasta, bolognese, béchamel and cheese on top.
-Two product sizes.
MACHINE CHARACTERISTICS:
-Three distinct zones connected by conveyor belts:
oCutting area for the pasta sheet, placed by the operators in the moulds.
oDosing area with five multi-purpose dosing machines, alternately positioned to apply the different layers of the lasagne. Volumetric dosing, equipped with servomotor for a homogeneous dosage.
o Spun cheese dosing area.
-From the control panel and by means of a touch screen we configure the speeds and accelerations of each belt to comply with the desired production.
ADVANTAGES
-Automated production for high volume processing.
-All the processes are completed in a reduced space.
-The entire line is easily disassembled for easy and effective cleaning, and its components are suitable for cleaning with pressurised water.
As with other materials in the SOL range, VSOL provides a high barrier with the required characteristics, but includes improvements for it to be used in vertical packaging machines. It has good hot tack and a low weld temperature.
Properties:
It provides a high aroma and oxygen barrier and is watertight. It also withstands heat treatments, such pasteurisation.
Applications:
Nuts, rice, sugar, salt, pet food, among others.
PRODUCT
-Rectangular pizzas.
-The machine doses the tomato evenly over the entire surface of the pizza.
-Oregano is then sprinkled over the tomato.
CHARACTERISTICS OF THE MACHINE
-Dosing machine with customised nozzles for depositing the required dose of tomato.
-To spread the tomato, rollers are positioned to spread the sauce over the length and breadth of the dough surface.
-The conveyor is designed to dose three pizzas at a time and increase production.
-A topping unit is positioned downstream to spread the oregano with a system of rollers so that it is spread over the entire surface.
ADVANTAGES
-Improved dosage and optimisation of production.
-Faster and more uniform product.
-Better ergonomics for the operator.
A multilayer high-barrier film that couples maximum quality with a very thin film. It can be welded to polyethylene and polypropylene as required.
It ensures reduced electricity consumption thanks to the lower sealing temperature.
SOL is a coextrusion material that is superior to other materials with chloride barriers.
Properties:
It provides a high aroma and oxygen barrier and is watertight. Suitable for protective atmosphere. It also withstands heat treatments, such pasteurisation.
Applications:
Sliced cold cuts and cheese, ready meals, sauces, liquids.
Kraft paper laminate in a complex with SOL material to provide a high barrier. The complex may also be made with other materials. Particularly suitable for lids. Other paper finishes are also available.
Properties:
Oxygen and aroma barrier. Watertight. A lengthwise window can be added to show the food product inside.
Applications:
Cold cuts, cheese, bakery.
-Conveyor with manual guides at the beginning of the belt that adjust the width of the trays.
-For correct dosing, depending on the tray format, the dosing nozzles have adapters to be able to dose at the desired point or plugs inside the tank in case it is necessary to cancel an outlet.